box joints with dovetail jig

$119.99 $ 119. Set the rip fence at 1/2" and the blade height at a hair above 1/2". Bring over the two 1/2" square sticks  you made in step 4. This is important for the next step. Cut the Box Joint Fingers in the Second Board, Building a Jointer Jig for Your Table Saw, How to Make Louvered Doors and Window Shutters, How to Get the Most out of Your Table Saw. Then, remove the two screws that mounted the jig to the miter gauge. its more like a miter slead with out the miter. Continue this procedure until all of the needed finger notches on this edge of the board have been cut. Learn more >, Easy step-by-step instructions and superior customer service. This notch should be much like a rabbet joint, where the full width of the notch matches the edge of the board. After the jig clears the blade completely, pull the jig back toward your body past the blade again and turn off the saw. 4.4 out of 5 stars 44. OVERVIEW. OK, time to get interesting... Mount up your dado bit at 1/2" (or whatever width you choose - smaller than 1/2" is probably not worth it). Cool jig. 4.0 out of 5 stars 17. 3D joint design makes bold design statement, Rout straight or angled end-on-end dovetails at five different cutting depths, Rout endless pairs of perfectly aligned shelf holes and matching notches, For authentic period or reproduction pieces. Use a push stick, another scrap. PORTER-CABLE Dovetail Jig with Mini Template Kit (4216) 4.7 out of 5 stars 1,082. Typically, these two pieces of stock will be the same thickness and width, as in two corresponding sides of a drawer box. If you cut the second board the same way as you cut the first, the edges of the board won't match up when you assemble the joint. Its 4211 version is ideal for half-blind, rabbeted, and sliding dovetails while 4213 makes box joint and through dovetails. With the box joint fingers on both boards cut, check to see how well you did by dry assembling the box joint. on Introduction. Get DIY project ideas and easy-to-follow crafts to help you spruce up your space. This slight extension can be sanded after the final assembly of the box joint. That said, this is an instructable, so I'll go into some detail as necessary. While your last cut might not be a complete cut or the last finger may not be a full 1/2-inch width, just remember that when you run out of the board, you've finished cutting notches. The box joint is an alternative to the more popular dovetail joint. Before moving on, take a minute to slide your guard rails back and forth and side to side. Instead, you can create this one with scraps and belt out box joints all day long. The fingers should extend just slightly past the outside face of the corresponding board. Add about 1/64 of an inch to the height of the blade so that when the box joint is assembled, the fingers will be slightly proud of the mating surface, ensuring a complete joint. Use the 1 1/4" screws this time, but make sure again that they are countersunk below the surface so they won't scratch your saw table. Turn on the motor and slide the miter gauge forward, guiding the backer board all the way through the blade, cutting a 1/2 inch by 1/2-inch notch on the board. - Table saw with standard blade and dado stack bit set We are starting the drawers for our bathroom cabinets ASAP! looks good anyhow. However, if you are proficient with the use of a plunge router, it works just as well. Be certain that the screws are short enough that the point doesn't poke through the face of the board. detailed parameters . Just what I've been looking for to make a case for my next projects. We found the instructions easy to follow and it works well. Also, cut a piece of 1 by 6 (or plywood) cut to a finished size of 5 1/2 inches by 10 inches, as shown in the picture above. Your jig is finished! For instance, if you built the jig to have 1/2-inch wide fingers but the boards being cut are 3/4 inches thick, raise the blade to match the thickness of the board. Please comment your corrections. Best Seller in Hold Down Clamps. Too long and you'll have too much resistance, and you could potentially hit something on the other side of your table. Continue this procedure as before until all of the finger notches have been cut. Go ahead, I'll wait. PORTER-CABLE may be known more for their power tools than hand tools, but the PORTER-CABLE 4216 Dovetail Jig is an impressive option nonetheless. With the spacer block installed, re-position the miter gauge into the left slot of the table saw. Turn on the table saw and push the jig all the way through the stacked dado blade. Pandemic may cause holiday shipping delays. Notice in the picture that the board just barely covers up the notch, which is 1/2 inch away from the spacer block. This dovetail joint jig allows cutting straight and through joints right on a router table or with a table saw. - Wood screws - 1 1/4" (at least 14) - Phillips or flat head bit, as required for your wood screws I didn't have a companion with me to video record the first use of the jig, but I took plenty of photos here. I countersunk magnets into the first spacer so I don't lose it. Check to see that the edge of the board is flush with the table and re-clamp the board to the jig, as shown in the picture above. I just used a drill press to drill through and then countersunk the screw. Very interesting. The model is great for a home use. In total, it cost me $8.00. If you're too impatient to let the glue dry, predrill a few holes and screw it in place. I really like this jig. Now, set the groove you just cut over the spacer and make the next pass. Or, come to the MPK Tech Shop and use mine! Copyright © 2018 Leigh Industries. A jig is needed to easily cut 1/2" "fingers" and equally sized spaces in the end of a board. Designer and manufacturer of precision router joinery jigs for dovetails, box joints and mortise & tenon joints. Let this piece dry. An interesting point that the box joint is stronger than the dovetail joint, and does not require the custom dovetail jig. Set the rip fence at1/2" and the blade height at a hair above 1/2". Glue one side of the other stick and butt it up against the other piece and the backplane. 99. It’s not clear whether they cut tails or pins first. Chris is a freelance writer who specializes in woodworking, designs his own projects, and is experienced in commercial carpentry. Take your remaining1x12, hold it vertically against the rip fence, and pass it over the blade.This will set one width of your spacer.Next, set the height of your blade appropriate for the fullthickness of board you are working with, and leave the rip fence at 1/2".Cut out the rest of your spacer. They should glide easily along the groove (sandingwill assist with that too - the guide rails will be smoother). The mate for the joint will be started without the spacer, and your boards will line up perfectly. I went one step farther and went to a metal shop and picked up some 1/2' square steel. Start with one board, butting it up to the spacer in front of the backplane. I find it works a lot better than the wood as it doesn't snag or chip. Put two screws on each side from underneath. A router attached to a router table should be fine I would think. Box Joint Jig for Miter Gauge Woodworking Table Saw Tools. One finger assembly makes a multitude of joinery. Only 5 left in stock - order soon. This is important forthe next step.Measure the length of your remaining widest piece of 1x12,and the width between your guide rails. They should glide easily along the groove (sanding will assist with that too - the guide rails will be smoother), Rip cut a 4" board off of your 1x12 scrap. Now that you've done allthe rip cuts, it's time to start attaching the rails. Reply 3.turn 3 pieces of the wood the ones closest to the rightand glue the thinist face and then join the glue faced, Finger joint step by step with tools included, To create this instructable, you'll need the following parts:- Wood scraps - ideally some 1x12 and 2x4 scraps - lengthwill depend on your table saw, but two feet long should be plenty.- Wood screws - 1 1/4" (at least 14)- Wood glueYou will also need the following tools (all of which areavailable at Tech Shop! If you decide to build your jig to a different gauge, then make replace all the measurements here with the desired width.

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